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焊管加工主要的(de)工藝技術特點(diǎn)有哪些

發布時間(jiān):2019-02-12人氣(qì):172

首先焊管成型過程中,鋼板變形(xíng)均(jun1)勻,殘餘應力小,表麵不產生劃傷。加工的焊管在直徑和壁厚的尺寸規格(gé)範圍上(shàng)有更大的靈活性,尤其在生(shēng)產高鋼級厚壁(bì)管,特別是中小口徑厚壁管方麵具有其他工藝無法比擬的優勢(shì),可(kě)滿足用戶在焊管規格方麵(miàn)更多的要求;采用先(xiān)預焊後內外焊(精焊)的工藝,可在最佳位置實現焊接,不易出(chū)現(xiàn)錯邊、焊偏和未焊透等缺陷(xiàn)。

Firstly, during the forming process of welded pipe, the steel plate has uniform deformation, small residual stress and no scratch on the surface. Processed welded pipes have greater flexibility in the size and specification range of diameter and wall thickness, especially in the production of high-grade thick-walled steel pipes, especially medium and small-sized thick-walled pipes, which have incomparable advantages compared with other processes, and can meet more requirements of users in the specification of welded pipes. The process of pre-welding before internal and external welding (fine welding) can be used to achieve welding in the best position, and it is not easy to appear staggered edges. Defects such as welding deviation and impermeability. 如果進行整體機械(xiè)擴徑,可有效地提高焊管的尺寸精(jīng)度,並改善焊管(guǎn)內應力的分布狀態,從而避免由於應力腐蝕造成的破壞,同時有利於現場的焊接施工;對焊(hàn)管進行9項100%的質量檢查(chá),使焊管生產的全過程均在(zài)有效的檢測、監控之下,有效地保證了產品(pǐn)質量。

If the overall mechanical diameter enlargement is carried out, the dimensional accuracy of welded pipe can be effectively improved, and the stress distribution in welded pipe can be improved, so as to avoid the damage caused by stress corrosion, and at the same time, it is conducive to the field welding construction; 9 100% quality inspections are carried out on welded pipe, so that the whole process of production of welded pipe is effectively inspected and monitored, and the product quality is effectively guaranteed.

焊管工藝流程:原材(cái)料開卷――平整――端部(bù)剪切及焊接――活(huó)套――成形(xíng)――焊接――內外焊珠去除――預校正――感應熱處理――定徑及校直――渦流檢(jiǎn)測――切斷――水壓檢查――酸洗――最終檢查(嚴(yán)格把關)――包裝――出貨。

Welded pipe process: raw material uncoiling - leveling - end shearing and welding - looper - forming - Welding - internal and external bead removal - pre-correction - induction heat treatment - sizing and straightening - eddy current testing - cutting - water pressure inspection - acid washing - final inspection (strict control) - Packaging - delivery.

焊管廣泛(fàn)應用於自來水工(gōng)程、石化(huà)工(gōng)業、化學工業、電力(lì)工業、農業灌溉、城市建設,是我國開發的(de)二十個重點產品之一。

Welded pipe is widely used in tap water engineering, petrochemical industry, chemical industry, electric power industry, agricultural irrigation, urban construction, and is one of the 20 key products developed in China.


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